2002 Sonata - problem filling gas tank - Hyundai Forum: Hyundai Performance Forum
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#1 Old 06-30-2005, 01:16 PM
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Default 2002 Sonata - problem filling gas tank

A friend of mine has a 2002 Sonata V6. She says when she goes to fill the tank, the pump will repeatedly click off while she's filling up, as if the tank was already full.

Any other Sonata owners have this problem?


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#2 Old 07-03-2005, 02:42 PM
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Default Re: 2002 Sonata - problem filling gas tank

are you sure it's not the pump?

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#3 Old 07-04-2005, 05:04 PM
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Default Re: 2002 Sonata - problem filling gas tank

She says it happens no matter where she fills up, and no matter who's doing the filling.

I take it this isn't a widespread problem? *crickets*


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#4 Old 07-05-2005, 09:10 PM
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Default Re: 2002 Sonata - problem filling gas tank

Unless she's put 100k miles on it, it should be under warranty. This most likely isn't something you can just fix by tightening a bolt, I bet a part needs to be replaced. Have her take it in to be diagnosed/fixed under warranty.

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#5 Old 07-05-2005, 10:01 PM
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Default Re: 2002 Sonata - problem filling gas tank

Webtech says:

(for hard to refuel)
Check fill vent valve
- Check if the hose of fill vent valve is twisted or clogged. --> reconnect hose properly
- Check for contamination of canister filter. --> replace filter

(for spit-back or overflowing)
- Check for operation of fuel shut-off valve

NOTE
The proper operating condition of fuel shut-off valve is at the nominal volume of fuel (app. 65 liter)

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#6 Old 07-05-2005, 10:35 PM
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Default Re: 2002 Sonata - problem filling gas tank

I get this everyonce and a while when I am filling my car. It seems like if I just play with the angle of the nozzle it solves the problem and it goes in fine.
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#7 Old 07-06-2005, 01:38 PM
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Default Re: 2002 Sonata - problem filling gas tank

Just pull the nozzel out about an inch or so. Works every time.

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#8 Old 07-23-2005, 11:20 PM
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Default Re: 2002 Sonata - problem filling gas tank

that happens all the time for me, so you know. i have a 97 tib. I think its a hyundai problem , cause i think it happens w/ my wifes elantra. I figure its how its angled, and how the pumps sensor reads..yada yada...
tell her she has to find the right sort of angle to hold the pump. lol then gently rub it..lol..
seriously, she needs to find the right type of angle. i kinda lift up a bit so the nozzle points down a bit more.. but not too hard where i feel i can cause a dent inside it or something.. i just think its how its angle. too drastic or something. theres a safety-type sensor or something, I think, so if the pumps not in a filler or tank it doesnt pump. i cant imagine being able to just point it at someone and spray them w/gas..lol... but then i dont know. i never pulled that gas pump trigger if it wasnt in the filler. lol maybe gas will spray everywhere..

[Edited by 1stgentibs on Jul 23, 2005 7:21 PM]

[Edited by 1stgentibs on Jul 23, 2005 7:25 PM]
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